State-of-the-Art Quality Assurance

High Voltage Testing Laboratory

EUROGULF Transformers operates a modern, fully automatic High Voltage Test Laboratory engineered to verify the mechanical, thermal, and electrical performance of power and distribution transformers. Calibrated in full alignment with international standards — including IEC 60076, IEEE, ANSI, BS, IS, and NEMA — our automated test bay guarantees precision diagnostic reporting, total transparency, and uncompromised quality assurance for global energy markets and EPC contractors.

Test Laboratory Capacity & Capabilities

Our purpose-built, electrically isolated test hall in Sharjah, UAE is outfitted with high-precision digital measuring systems, impulse generators, and computerized data acquisition software. All measurement values are captured automatically into dedicated test software, eliminating manual logging error and generating verified electronic reports for witnessed or factory acceptance testing (FAT).

Test Laboratory Parameter Maximum Rating & Operational Threshold
Maximum Rated Transformer Power 75 MVA
Maximum System Insulation Class Voltage 132 kV
Maximum Incomer Test Current 2,000 Amps
Lightning & Switching Impulse Level (LI/SI) 800 kVp
Separate Source Applied Voltage (SSVT) 150 kVrms
Dedicated Ground Bed Electrical Resistance < 1.0 Ω (Ohm)

KEMA & CESI Type Tested

EUROGULF transformer designs are independently type-tested and certified by internationally accredited laboratories including KEMA (Netherlands) and CESI (Italy), proving robust performance under extreme operating stresses.

Automated Data Acquisition

Integrated computerized software captures all electrical parameters instantly without human intervention, ensuring authentic, repeatable test reports with zero margin for error.

Interlocked Safety Systems

Our high-voltage lab is equipped with safety enclosures, emergency tripping interlocks, infrared light curtains, and zero-ground monitoring to safeguard engineers and client representatives during FAT.

Comprehensive Transformer Test Program

Routine Tests

  • Measurement of winding resistance (DC resistance)
  • Voltage ratio measurement & phase displacement check
  • Short-circuit impedance & load loss measurement
  • No-load loss & excitation current measurement
  • Separate source AC withstand voltage test
  • Short duration induced AC withstand voltage test
  • Insulation resistance & Polarization Index (PI) value
  • Oil dielectric breakdown voltage (BDV) test
  • Operational checks on On-Load Tap Changers (OLTC)
  • Functional tests on control cubicles & marshalling box
  • Tank pressure & oil leakage withstand tests

Type Tests

  • Temperature-rise test (thermal capability verification)
  • Full-wave lightning impulse withstand test
  • Acoustic sound level measurement under load / no-load
  • Power consumption measurement of cooling fans & liquid pumps
  • Short-circuit withstand capability assessment
  • Enclosure IP protection degree validation

Special Tests

  • Measurement of zero-sequence impedance
  • Chopped-wave lightning impulse withstand test
  • Capacitance and Dielectric Dissipation Factor (Tan δ)
  • Harmonics spectrum measurement on no-load current
  • Partial Discharge (PD) measurement
  • Auxiliary power system losses measurement
  • Frequency Response Analysis (SFRA) upon customer demand

High Voltage Test Facility In Action

Require Witnessed Testing or Custom Technical Specifications?

Our engineering team assists international utility providers, EPC contractors, and industrial operators with factory acceptance testing, custom design compliance, and technical tender evaluations.

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